Rajkot, Gujarat · India
Aluminium Sand Casting
Manufacturer.
Metline Casting manufactures aluminium castings for automobiles, tractors and trailers, earthmoving equipment, agriculture equipment and transmission components — cast to drawing or sample as supplied by the customer.
Castings from 0.1 kg to 110 kg, cast to your drawing or sample, then heat treated, finished and machined in-house.
150MT
annual capacity
150MT / annum
Casting production capacity
0.1–110kg
Piece weight range handled
150kg
Furnace crucible capacity
8stage
Controlled sand-casting process
Who We Are
An aluminium sand casting foundry built for repeatable quality.
Metline Casting manufactures aluminium castings for automobiles, tractors and trailers, earthmoving equipment, agriculture equipment and transmission components — cast to drawing or sample as supplied by the customer.
Metline Casting is an aluminium casting manufacturer based at Suvidha Industrial Area - 2 in Ribda, Gondal, within the Rajkot district of Gujarat — one of India’s densest foundry and engineering clusters. Our core process is aluminium sand casting: molten aluminium poured under gravity into bonded sand moulds, with cores forming the internal passages that no machining operation could reach.
We run 150 MT of casting capacity a year through a 150 kg crucible furnace, handling single-piece weights from 0.1 kg to 110 kg. Every supporting process — core making, heat treatment, vacuum impregnation, sand blasting, grinding and VMC/CNC machining — sits under the same roof, so a part never leaves our control between the pour and the final inspection. See how our sand casting process works.
Buyers comparing suppliers can read what we offer as an aluminium casting manufacturer in India. If you are still choosing a process, our guide to sand casting vs die casting sets the two side by side on tooling cost, tolerance and volume.
- Shell / cold / oil core facility
- Colour core facility
- Machining — VMC & CNC
- Grinding facility
- Vacuum impregnation facility
- Heat treatment facility
Why Choose Us
Why buyers choose Metline Casting.
Six commitments, checked on every order we ship.
Quality
Dimensional accuracy and finish checked at every stage of the process.
Precision
VMC and CNC machining hold tight tolerances on complex geometries.
On-Time Delivery
Production scheduled and packed for safe, on-time dispatch.
Advanced Machinery
A connected core, casting, machining and finishing line under one roof.
Skilled Workforce
Experienced foundrymen and machinists across every shop.
Cost Effective
Efficient process routing keeps quality high and cost competitive.
Our Process
The eight-stage aluminium sand casting process.
Core, cast, treat, finish — every casting we pour moves through the same controlled sequence before it reaches inspection.
Core Making
High quality core making for accurate, repeatable casting geometry.
Melting & Pouring
Aluminium melted under controlled conditions and poured with precision.
Sand Casting
High quality sand casting engineered for strong, reliable components.
Heat Treatment
Thermal treatment improves strength, durability and performance.
Vacuum Impregnation
Porosity elimination for leak-proof, pressure-tight castings.
Sandblasting
Clean, uniform surface preparation ahead of finishing.
Grinding & Finishing
Precision grinding and fettling that ensure accurate dimensions and a flawless finish.
Machining
Precision machining tailored to meet complex specifications and stringent industry standards.
What We Cast
Aluminium castings across nine product categories.
Auto Parts
Cast components for automotive assemblies.
Tractor & JCB Parts
Structural and drive components for agri & earthmoving machines.
Fire Fighting Parts
Valve bodies and fittings for fire safety systems.
Lighting Parts
Housings and fittings for lighting fixtures.
Hydraulic Components
Precision-machined hydraulic fittings and manifolds.
Transmission Components
Cast parts for drivetrain and transmission assemblies.
Quality Starts With Safety
Inspected components. Protected people.
Every job runs through 100% dimensional inspection with calibrated measuring instruments, and every shop floor operates under a safety-first standard.
- Wear helmet
- Wear gloves
- Wear mask
- Safety shoes
Frequently Asked Questions
Aluminium casting — frequently asked questions.
Everything buyers ask us before sending a drawing, answered in full. Both spellings — aluminium and aluminum — describe the same process.
What is aluminium sand casting?
Aluminium sand casting is a metal forming process in which molten aluminium is poured into a mould formed from bonded sand. Once the metal solidifies the sand mould is broken away and the casting is fettled, heat treated and machined to the drawing. Because the mould is expendable and made from sand rather than hardened steel, tooling costs stay low and part size is limited only by the moulding box — which is why it suits low and medium volume components, large parts, and anything with complex internal passages.
Is aluminum casting the same as aluminium casting?
Yes. “Aluminium” is the British and IUPAC spelling used across India, the UK and Europe; “aluminum” is the American spelling. They describe the same metal and the same process. Metline Casting quotes and manufactures against drawings written either way.
What size aluminium castings can Metline Casting produce?
We handle single-piece weights from 0.1 kg to 110 kg, with an annual casting capacity of 150 MT. Melting runs through a 150 kg crucible furnace rated at 1 MT per day, and cores up to 25 kg are produced on a fully automatic core machine.
Which aluminium alloys do you cast?
We work most often in the BS 1490 general-purpose grades — LM6 (Al-Si12) where corrosion resistance matters, LM25 (Al-Si7Mg0.5) where the part needs T6 structural strength, and LM2 where a drawing calls for it. If your drawing specifies a different grade, or specifies an EN 1706, ASTM or JIS designation instead, send it across and we will confirm the equivalent.
Where is Metline Casting located?
Our foundry is at Plot No. 13/1, Suvidha Industrial Area - 2, B/h Melto Alloy Cast, Nr Ribda Petrol Pump, Gondal Road, Village Ribda - 360024, Taluka Gondal, District Rajkot, Gujarat, India.
Can you cast from a drawing or a physical sample?
Both. Send a 2D drawing, a 3D model, or the physical part itself. Our team reviews geometry, wall sections, draft and tolerances to confirm castability before quoting, and will flag anything in the design that would be difficult or expensive to cast.
What processes do you run in-house?
Core making, melting and pouring, sand casting, heat treatment, vacuum impregnation, sand blasting, grinding and fettling, and VMC/CNC machining — all under one roof. Nothing in the core route is subcontracted, which is what keeps lead times short and quality consistent.
How do I get a quote for an aluminium casting?
Send your drawing or sample along with the alloy grade, annual quantity and any machining or finishing requirements, either through the enquiry form or by email to metlinecasting@gmail.com. You can also call +91 78787 78007. We typically respond the same working day.
Start a Program
Send your drawing or sample — we’ll cast it right.
From core making to finished, inspected components, Metline Casting runs the full aluminium casting process in-house.