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BS 1490 · Group A · General Purpose

LM6 Aluminium Alloy

Al-Si12 — The most castable alloy in the LM series — a strong fit for our sand casting process

Nominal composition

Al-Si12

Silicon content

10.0–13.0%

Density

2.65 g/cm³

Best tensile (min)

190 N/mm²

Freezing range

575–565°C

Thermal conductivity

150 W/m·K

Hardness

50–60 HB

Overview

The most castable alloy in the LM series — a strong fit for our sand casting process

LM6 sits right at the eutectic point of the aluminium-silicon system — around 12.6% silicon — which is what gives it a single, narrow solidification temperature rather than a wide freezing range. Practically, that means outstanding fluidity, minimal shrinkage, and the ability to fill thin, intricate sections that other alloys would struggle with.

It's also the most corrosion-resistant of the general-purpose Group A alloys, thanks to its very low copper content, which makes it a sound choice for marine and mild chemical environments. The trade-off is machinability — the high silicon content wears tooling quickly — and limited scope for strengthening through heat treatment beyond a basic stress relief.

Best Suited Process

Sand Casting, Gravity Die Casting & Low Pressure Die Casting (all rated 4 — Excellent)

LM6 is one of the best alloys we work with at Metline Casting: it's rated Excellent for sand casting under BS 1490 Table 8, which is our core process.

Chemical Composition

LM6 Chemical Composition — BS 1490:1988

ElementSymbolMin %Max %Role in Alloy
SiliconSi10.013.0Sits at the Al-Si eutectic (12.6%), giving minimum freezing range, maximum fluidity, and the fine grain structure behind LM6's exceptional castability.
CopperCu0.10Kept very low — the defining feature that preserves LM6's corrosion resistance for marine and food-grade use.
MagnesiumMg0.10Impurity limit — too low to support precipitation hardening.
IronFe0.6Controlled to limit brittle β-AlFeSi platelets that can reduce ductility.
ManganeseMn0.5Impurity limit, controlled for melt cleanliness.
NickelNi0.1Impurity limit.
ZincZn0.1Impurity limit — higher Zn raises hot-cracking risk.
LeadPb0.1Impurity limit.
TinSn0.05Impurity limit.
TitaniumTi0.2Added as a grain refiner (typically TiB₂ master alloy).
AluminiumAlRemainderBase metal.
Other elements0.05 each / 0.15 totalEach unlisted element capped individually and in total.

Global Standards

LM6 Equivalent Grades — International Standards

BS 1490

LM6

Group A · General Purpose, Al-Si12

EN 1706

EN AC-44100

EN AC-Al Si12(b)

ASTM / AA

413.0 / A413.0

Primary US equivalent for LM6

JIS H 5302

ADC2

Al-Si12Fe — eutectic die casting alloy

DIN 1725-2

G-AlSi12

Superseded by EN 1706

ISO 3522

Al-Si12

ISO casting alloy designation

Mechanical Properties

LM6 Mechanical Properties — BS 1490:1988 Table 4

Minimum values from separately cast test samples. These are guaranteed minimums, not averages — properties in an actual casting vary with section thickness, cooling rate and local geometry.

ConditionProcessTensile N/mm² min0.2% Proof N/mm²Elongation % minBrinell HB
MSand / Investment160550–55
MChill / GDC190755–65
TSAny~160~450–55

Physical Properties

LM6 Physical & Thermal Properties

Density

2.65 g/cm³

About a third the density of steel

Freezing range

575–565°C

Solidification temperature range

Thermal conductivity

150 W/m·K

Heat dissipation capability

Electrical conductivity

37% IACS

Relative to copper standard

Linear expansion

20 ×10⁻⁶/K

20–300°C range

Brinell hardness

50–60 HB

As-cast or stated condition

Working Properties

Corrosion, Finishing & Machining

Corrosion resistance

Good

The best of the Group A alloys — low copper (≤0.10%) suits marine atmospheres and mild chemical exposure.

Decorative anodising

Fair

Silicon gives a grey-black anodised finish — fine for protective anodising, not for bright decorative work.

Weldability

Excellent

The best-welding alloy in the LM series; a 10% Si filler rod is typically recommended.

Machinability

Difficult

The hardest to machine in the LM series — high silicon wears tooling quickly; carbide or diamond tooling is advised.

Casting Suitability

LM6 Casting Process Suitability — BS 1490:1988 Table 8

Scale: 4 = Excellent, 3 = Good, 2 = Fair, 1 = Poor, n = possible but not normally recommended.

4

Sand Casting

4

Gravity Die Casting

4

Low Pressure Die Casting

3

High Pressure Die Casting

Heat Treatment

LM6 Heat Treatment — BS 1490:1988 Conditions

LM6 can't be taken to T6 — there isn't enough copper or magnesium present for precipitation hardening. Stress relief (TS, 200–250°C) is the only routine treatment, applied to settle residual casting stress ahead of precision machining. Where strength beyond 190 N/mm² is needed, LM25 is usually the better-suited alloy — it offers comparable castability with full T6 capability.

Applications

Typical Applications of LM6

Automotive

Thin-wall engine covers, complex inlet manifolds, intricate housings, motor end-caps

Why LM6: Eutectic castability fills complex geometry other alloys can't

Marine

Pump bodies, valve housings, marine fittings, seawater components

Why LM6: Best corrosion resistance in the Group A alloys

Electrical

Motor housings, generator end-caps, electrical enclosures

Why LM6: Fine thin-wall detail with good electrical conductivity

Chemical

Chemical plant housings, filter bodies, pump casings

Why LM6: Holds up well in mild chemical environments

When Not To Specify LM6

  • Machining cost is a big share of the part budget — high silicon means faster tool wear; LM25 or LM4 machine more easily.
  • T6 heat treatment is required — not applicable to this alloy.
  • Maximum strength is the priority — 190 N/mm² is roughly the ceiling for LM6.
  • Bright decorative anodising is specified — LM5 or LM31 anodise better.

Frequently Asked Questions

Common Questions About LM6

What is the chemical composition of LM6?

Per BS 1490:1988, LM6 has a nominal composition of Al-Si12 — Silicon 10.0–13.0%, Copper up to 0.10%, Magnesium up to 0.10%, with the balance aluminium and controlled impurity limits.

What is the European (EN 1706) equivalent of LM6?

EN AC-44100 (EN AC-Al Si12(b)), which supersedes the older German DIN designation G-AlSi12.

What is the ASTM equivalent of LM6?

413.0 / A413.0 is the primary US equivalent.

Can LM6 be heat treated to T6?

No — only stress relief (TS) is routinely applied to this alloy.

Which casting processes suit LM6?

Per BS 1490 Table 8: Sand casting, Gravity Die Casting, and Low Pressure Die Casting are all rated 4 (Excellent); High Pressure Die Casting is rated 3 (Good).

What is the density of LM6?

2.65 g/cm³ — roughly a third the density of steel.

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From core making to finished, inspected components, Metline Casting runs the full aluminium casting process in-house.